Swapping the bulbs in the indicator lights and the gauge
lights went great. The LED's, as Göran Persson said, are a little dimmer for
the gauge lights, but they *rule* for the indicator lights (such as bright,
neutral, turn signal indicator, etc). I think I found a better way to mount
the LED's though.
First, I bought all the LED's (I bought superbright ones-
total-$16.00) and 1/2 watt 560 ohm resistors (total- $1.50) from
www.allelectronics.com.
The total was like $20.00 for *all* the parts with extras (I also bought
some different colors- my Tach has blue gauge lights now). Here is the
method I used, and the one I would recommend:
bulb with smashed globe
cleaned bulb base
pulling out the base wire while heating
Prepping the bulb base:
Pull out the old light bulbs, and use a pliers to smash
the bulb globe (not the metal cylinder!). Next, using the pliers, *gently*
compress (so as not to permanently deform it) the metal cylinder until the
glass insert (bulb remains) come loose. You will find a small glass
bead with the pos and neg wires running through. Pull this out.
One wire is soldered to the top (bulb side) of the cylinder- grab this and
pull it off. The other runs into the soldered base tip of the bulb.
Now here's the pinch- take your soldering iron and put it on the outside base
tip of the bulb. You will soften the lead enough that you can pull
out this wire without ruining the
base. You now have prepped the bulb base. Set it aside for later.
Soldering the resistor to the LED. Note the bend
in the wire.
Soldering detail
Prepping the LED:
Take the diode and figure out which end the resistor
goes on. If you look *closely*, you will see in the diode there are
two leads- one larger, one smaller. Solder the resistor to the lead
on the *smaller* side of the diode. Attach the resistor with the side
that has the stripes that are close together *away* from the diode.
This is the positive lead of your diode. I had to play around with it
and a 12 volt source for a bit to figure out which side of the diode goes
to which side of the resistor, and
this way worked for me. Cut the resistor and the diode leads to about
1/8 inch (or about 2-3 mm for you metric fans), overlap them and solder them
together. Evidently they both are rather heat resistant, because the
proximity of the hot solder did not hurt either of the electronics. Now, take
the unsoldered lead of the diode and put in an elbow to spread the leads apart
a bit.
Checking the length of the LED leads.
The final fit. Now heat the base (like before) and
press the wire through and solder the neg lead.
Attaching the LED to the bulb base:
The idea is this- you will use your soldering iron to
heat the base of the bulb to soften the lead and slide the resistor terminal
through it. This will give you the positive connection for the circuit.
You take the other terminal and solder it to the rim (top edge) of the bulb
base. You'll note that along on part of the rim (top edge bulb side)
of the bulb base there is a bit of solder where the bulb terminal was attached.
This makes a great spot to solder the negative terminal. If you bent
the terminals and cut the them to the right lengths, once everything is soldered
the LED is about the same height as the bulb. You have now created a
LED light that
uses the bulb base- simply plug it in and you're good to go.
It took me a bit
to figure out the method (I'm not sure my explanation is clear enough here),
but once I did I was building them about 1 every 5 minutes, and they work
great, plus there's no bulb socket modifications to make.
Thanks Goran- your plans worked *wonderfully*!
It's great to have gauge and indicator lights (they weren't working when
I got the bike).
This may sound complicated, but it's not. Any guy
with a modicum of patience (and you're getting that from an adult with ADD!)
can do it. My soldering iron is one of those $5.99 units, and it worked
fine for the task.
Good luck!
If you have any questions,
email
me at ClayL@altelco.net.