My
Chopper Project
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I bought my
XS in the Spring of '04. After riding it for the summer, I have
fallen in love with it. I love the XS! Anyway, I figured it
would be a great bike to build a chopper out of. After doing lots
of research on various designs and methods, I decided to make my
own. I bought a stock '79 frame, tripletrees and forks on
ebay. I wanted to save my current frame- eventually I want to
have 2 complete bikes- a normal '79XS650 SF, and an XS650
chopper. So I'm scrounging for all the parts to make a new
bike. I digress...
I cut everything off behind the
rear downtube so I could use the stock motor mounts, then I added and
bent tubing to make the frame I wanted. I used 1" 1020 DOM tube
(.120 wall), per the wisdom of far wiser sages of the XS650 group that
have tread this land before. I had a friend of mine order it
through his shop (a sheet metal business), and most of the welding,
bending, and cutting took place there after hours.
The manipulation of steel
is a fascinating thing to me. I'm a fairly hand guy with wood and
design, but to me it is still amazing that with the right tools steel
is simply another "wood" to be cut, drilled, routed (or more
accuarately, milled), and sculpted into the shape you desire.
Building the frame has been incredibly rewarding. As a teacher,
at the end of the day I can rarely look at my classroom and say "look
what I did today". Teaching is much more insubstantial than
that. I often envy my friends in the construction trades- at the
end of the day they can look back at their day and say "I did
that". In teaching, those moments, while much more significant
(in my opinion), are also much fewer and farther between.
Maybe that's why this has been so great so far.
Anyhow, here's pictures of
the modified frame. I have the rear wheel mounted on it right
now. I'm deciding how to mount axle adjustment plates yet, and
I'll add them soon.
The axle mount plate. If you
have an original or neat idea for me on how to mount axle adjustment
bolts on here, email me!
Next (actually before I started the frame) I bought a tank
on ebay from a 2004 Harley Dyna Low Rider. I got a great deal on
it- because it had a big dent on the front LH side, and didn't have the
dash with it. Here are the pictures of it from ebay:
I can bondo, so I went to work on the
tank. For the hole on top, a welded patech sealed it, and bondo
filled it and the dents. This is the current status of the tank,
with some bondo and primer. I need to finish sanding it. I
will wait to do filler primer until I am ready to paint it. I'm
sure it will get a scuff or two before then.
Here's the next stages: